AutoCase by AutoStore: How automated carton handling is transforming warehouse logistics.

Bottlenecks in goods receipt, delays in shipping, manual carton movements during peak season? With AutoCase from AutoStore, full cartons are moved in and out of the warehouse fully automatically. The result: higher throughput, stable processes and maximum relief for employees – ideal for locations with high goods turnover and intensive shipping cycles.

What is AutoCase?

How does AutoCase work?

AutoCase is an automation solution specifically designed for the handling of entire cartons. The system takes over the storage and retrieval of full cartons from the warehouse – completely without manual intervention. Thanks to its modular architecture, AutoCase can be flexibly adapted to different carton sizes, packaging types, and layouts. The system uses state-of-the-art conveyor technology and robotics to position cartons precisely and reliably store or retrieve them within the AutoStore grid. As a result, the material flow becomes not only more efficient but also continuously optimized – especially in combination with sensor-based controls that monitor every movement.

Seamless integration into existing logistics processes:

In addition, AutoCase enables smart integration with upstream and downstream processes such as goods receipt, order picking, or shipping. This creates end-to-end automated workflows that eliminate manual interfaces and accelerate the entire intralogistics cycle. This makes material flow significantly more efficient, restocking processes optimally scalable, and the warehouse overall more powerful and future-ready.

AutoCase by AutoStore in action:

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Advantages of AutoCase in warehouse operations

  • Higher throughput: The automated combination of carton handling and individual picking ensures that order picking remains consistently fast, even during peak periods. According to AutoStore, AutoCase is designed for a throughput of 150 to 260 cartons per hour, ensuring stable replenishment and shipping processes even at high volumes.

  • Flexibility and range expansion: AutoCase works directly with AutoStore's high-density, modular Cube Storage Grid system. This makes the solution ideal for warehouses with a variable product mix and different carton sizes.

  • Increased efficiency: Automating carton movement reduces manual tasks and staffing requirements, lowers the risk of errors and increases process reliability – particularly relevant for e-commerce, food, pharmaceuticals and logistics service providers.

Who is AutoCase suitable for?

AutoCase is ideal for warehouses with high turnover rates, complex packaging processes and fast item throughput. Companies that need to store and retrieve large numbers of boxes every day, such as those in online retail or contract logistics, benefit particularly from this solution.

In combination with status C store:IT, the system can be seamlessly integrated into existing SAP processes – for maximum transparency, automatic replenishment control and consistent data management. This creates a fully digitalised process flow that maps all warehouse movements in real time, significantly increasing planning reliability and process quality.

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AutoStore integration in SAP with status C store:IT.

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"With AutoCase, AutoStore sets a new benchmark for the automation of physical goods flows: warehouse processes become more flexible and efficient and can easily cope with peak loads. Automated carton movements get the most out of modern warehouse technology – for future-proof and productive warehouse operations."

– Dr Dirk Pawlowski, Partner & SAP Consultant at status C AG

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